Case study

Helmet Systems Development & Production

Helmet system engineering requires the integration of structural shells, comfort linings and advanced retention mechanisms within a validated development and industrial framework. Our capabilities cover the full technical lifecycle of helmet systems across multiple sports and safety applications.

 

Our expertise spans cycling helmets, ski helmets, motorcycle helmets and safety helmets. Our know-how allows us to manage complete helmet programs from initial concept engineering through industrialization, or support specific subsystems depending on client requirements.

 

One of our distinctive competencies lies in helmet lacing and retention systems, the mechanical assemblies that secure the safety device and allow precise fit adjustment. We have developed a strong know-how that ranges from traditional strap-and-buckle configurations to sophisticated dial-activated and cable-based adjustment mechanisms.

 

Our in-house capabilities cover concept design, prototyping, tooling, assembly line setup, and rigorous testing protocols, with particular attention to mechanical reliability through thousands of adjustment cycles and secure retention under dynamic loads.

Case study