Services
Pre-series and mass production
Once the prototypes are approved, we move into preseries sampling, producing a small batch of molded parts under full production conditions. We send these samples for final quality checks, dimensional verification and performance testing.
After confirming that both aesthetics and functionality meet our standards, we seamlessly ramp up to mass production—strictly following the validated process parameters and quality benchmarks to ensure every part consistently mirrors the approved preseries samples.
Thermoforming and stitching
Our track record of success is based in no small part on our ability to collaborate with our customers on the design and development of innovative engineered foam solutions for their new applications. Our team members have extensive experience working closely with customers throughout the design and development process.
Ideally, we are involved right from the conceptual phase, which allows us to educate our customers on materials and their properties, our production capabilities, and process limitations.
• Shaving
• Ultrasonic welding
• High frequency
• Stitching
• Thermoforming
Cosmetics
Surface decoration encompasses the various printing and transfer techniques used to apply graphics, logos, and visual elements onto molded components. These processes are integrated into the production workflow after forming operations, with each technology offering specific advantages depending on substrate material, part geometry, production volume, and durability requirements.
Our decades of experience in sports equipment manufacturing have given us deep expertise in selecting and executing the most appropriate decoration method for each application, ensuring consistent quality and long-term performance. We control every step of the process in-house, guaranteeing that finished products meet both aesthetic and functional specifications.
• Sublimation
• Silk printing
• Tampo printing
• Digital printing
• Painting
• Gluing
Thermoplastic production
Plastic manufacturing processes have been developed to cover a wide range of applications and geometries. We are extremely familiar with the manufacturing options available today, as well as the new developments that signal how parts will be made tomorrow.
We have almost 50 years of experience in thermoplastic production for sports equipment, so we can say with confidence that we manufacture sporting goods using the most efficient production methods available today — but we are also open to introducing new processes tailored to your specific purpose and budget. We are quick to innovate when action calls for a new approach.
Composite Production
Composite materials are combinations of two or more different materials that are used together in order to benefit from the best properties of each.
When it comes to manufacturing advanced fiber-reinforced composites, the single most important aspect to recognize is that the material and the structure are created at the same time.
Our many decades of experience making high-performance sports equipment (tennis rackets, archery bows, baseball bats, bicycle saddles, etc.) have given us unparalleled expertise in composite production. Any defects that are introduced during the manufacturing process directly influence the strength and stiffness of the material and structure, so even the smallest detail is important — and we are masters of detail.
Assembly Lines
Modern assembly lines are close collaborations between humans and machines, coordinated by applications, not unlike those you find on your smartphone.
We design and build cutting-edge assembly lines, taking into account the most relevant factors for our customers. A sustainable cost-efficient solution, developed considering the entire process, can make the difference between failure and success.