Cycling shoes

We handled both the structural carbon fiber sole design and upper construction of this cycling shoe. The project involved comprehensive engineering of the carbon sole components alongside the development of compatible upper materials and bonding systems for optimal integration.

Each component underwent specific laboratory testing to validate performance and durability characteristics. The carbon sole was tested for stiffness, flex patterns, and structural integrity under cycling load conditions. The upper materials were evaluated for breathability, flexibility, and wear resistance. Bonding systems were tested for adhesion strength and longevity. Together with our trusted partner, we conducted significant assembly line optimization work to improve work quality and efficiency, while reducing waste production.

The project covered the complete product lifecycle from initial carbon sole engineering through upper design phases to final mass production and assembly lines. Throughout the project, we maintained a constant feedback exchange on laboratory test results, allowing continuous refinement of each component and their integration before advancing to subsequent development phases.